Hospitals Clinical Healthcare Medical Waste Microwave Autoclave Disinfection and Sterilization Treatment Sterilizer with Shredding Disposal System Unit Machine

Content

Hospitals Medical Waste Microwave Disinfection/Sterilization Treatment Equipment

Product Description

The high temperature microwave disinfection equipment for medical waste is a device that uses the dual effects of microwave and high-pressure steam to disinfect medical waste.

Working Principles

It uses the thermal effect of microwave to heat the high-pressure disinfection chamber to maintain temperature and prevent steam condensation. It is sterilized by the sensitivity of bacteria to temperature. In addition, microwave has a non-thermal effect, Non thermal effect refers to other microbial killing effects besides thermal effect, which is a unique effect of microwave sterilization. The heating and warming process of the equipment is also a disinfection process. After the disinfection room reaches 135 ºC or above, it is kept for another 5 minutes to complete the disinfection.

Process Flow


Feeding:
Put the bags with medical waste into the material box in the disinfection chamber, and after loading through the PLC control panel, the material box automatically resets and seals with the disinfection chamber, and then closes the outer double doors.

Disinfection:
Start disinfection through PLC control panel operation, and enter the microwave disinfection stage. After the pressure reaches above 0.33MPa and the temperature reaches above 135 degrees Celsius, keep the disinfection for 5 minutes and then complete the disinfection. The system releases pressure and cools down automatically. After reaching the set temperature and no-pressure state, the outer double door can be opened after being prompted, and the disinfection chamber is automatically moved out.

Shredding:
Take out the material box, pour the sterilized waste into the shredding chamber, and close the chamber flap. At this point, the next cycle of medical waste can be put into the material box of the disinfection chamber, and the outer double doors then closed.

Discharging:
The shredding is started through the PLC control panel, the shredded and unrecognizable waste pieces automatically falls into a new non-infected garbage collector to complete the treatment.
At the same time, the microwave disinfection chamber will carry out the next cycle of disinfection of medical waste simultaneously.

Product Parameters

PARAMETER	SPECIFICATIONS
Dimensions of the main unit body	Diameter: 1544mm*1140mm*1930(+350mm)
Overall weight	850kg
Treatment type	Microwave disinfection technology with post- shredding
Type of process	Semi-automatic process
Type of control	PLC control system, touch screen operation panel
Automatic feeding system	None
Sterilization temperature	≥ 135ºC
Pressure	≥ 0.33MPa
Sterilization cycle	≥ 30 minutes
Installed power	8 Kw
Utility Requirements	Electricity: 380V, 50Hz, 3Phase
Treatment capacity *	10 kg/hr (±10%)
Manpower requirements	No specialized operator / 1 operator
Assembly and start-up	1 day assembly
Exhaust gas treatment system	Contain
Disinfection section material	304 stainless steel
Microwave frequency	2450 +/- 50 MHz
Microwave generator power	1.25kW
Treatment effect	6 log 10 The treatment effect test uses Bacillus subtilis var. niger spore (ATCC 9372) as biological indicator, with killing logarithm value ≥ 6.00.
A printer integrated with the machine that can trace cycle data, such as hospital name/operator name/cycle time/weight/cycle status.

Customized Special specifications accepted.

Applications

Applicable To Various Medical&Healtn Service Institutions

Applicable Range
Liying's MDU-type medical waste microwave disinfection equipment is professionally used for the harmless disposal of medical waste, including medical waste that is classified as infectious, traumatic, and pathological waste. It can also be used in epidemics when dealing with sick and dead poultry.Blood and Blood Products
Dialysis Waste
Animal Tissues, Body Parts, and Carcasses
Human Tissues, Body Parts, and Limbs
Biological and Non-Hazardous Pharmaceutical
Needles, Syringes, and other Sharps
Research Waste, Laboratory Specimens, Surgery Waste
Pathology and Histology Samples
Aids and Hepatitis Waste
Isolation Waste
Cultures and Slides
Intravenous Bags, Blood Bags, and Associated Tubing
Animal Bedding
Trace Chemotherapy/anti- neo plastic waste
soft waste (including gauze, bandages, drapes, gowns, and bedding) from patient care, etc.

Technical Advantages

HIGH DISINFECTION EFFECT
High pressure steam and microwave combination disinfection, the disinfection process only takes 5 minutes. High disinfection efficiency and energy saving;
SECURITY
The door of the microwave disinfection equipment adopts a conductive sealing strip sealing structure and is equipped with an interlocking system to prevent microwave leakage;
ECONOMICAL
Using a water cooled microwave generator, the cooling medium is antifreeze, with a long service life;The disinfection bin is made of 304 stainless steel, it is durable.
ENVIRONMENTAL
Equipped with an exhaust gas treatment device, including a high-efficiency filter and an activated carbon filter, the high-efficiency filter is used to treat microorganisms contained in the exhaust gas, with a filter particle diameter of 0.2 μ m. It can filter out almost all microorganisms, and activated carbon filters are used for deodorization.
MARKET ACCEPTANCE
Significant advantages of high disinfection effect, simple operation, zero emissions allows the technology being quickly recognized by the market.

Technologies Comparation

Items	LiYing Technology	Autoclave	Autoclave with a shedder	Incinerator
	(microwave and high pressure process)	(hot steam process)	(hot steam process)	(high-heat process)
Unrecognisable waste	YES	X	YES	YES
Volume of waste reduction	YES	X	YES	YES
Mass of waste reduction	YES	X	X	YES
Installation requirements	Low	High	High	High
Complexity of the installation	Low	Intermediate	Intermediate	High
Possibility of installation "in situ"	YES	YES	YES	X
Technology approval and recognition by countries all over the world	High	Intermediate	High	Low
Level of sterelization	High	Intermediate	High	High
Odours	Low	High	Intermediate	Intermediate
Level of noise	Low	Intermediate	Intermediate	High
Treatment of pathological and anatomical waste	YES	X	YES	YES
Cost
ROI	High	Low	Low	Low
Investment costs	Intermediate	Low	Intermediate	High
Operating costs	Low	High	High	High
Maintenance costs	Low	High	High	High
Labour costs	Low	High	High	High
Environment
Impact on the environment	No	Intermediate	Intermediate	High
No contaminated rejection (such as water, steam)	YES	X	X	X
Security
Risk for workforce/personnel health (no risk of toxic contaminants released into the air or the treated waste)	None	Intermediate	Intermediate	High

Company Profile

About Us

The infectious material is temporarily held in a waste container(s) which in turn, are emptied into an pre storage hopper via a charging system which is located at the front of the MDU, The infectious waste is fed to the shredding system by a feed arm where it is shredded. The shredded material is conveyed through a microwave section and temperature holding section, respectively for disinfection, with microwave of 2450MHz (±50MHz), temperature ≥95ºC, duration over 45minutes. The disinfected and unrecognizable (sharps) waste is then discharged into large waste containers (or compaction units) by the discharging screw conveyor. From there the material can be transported to a local municipal landfill for disposal or to a refuse recycling plant.

Service

• Design of construction layout drawing
• Project construction
• Shipping and transportation
• Installation and commissioning
• Medical waste professional training
• Project recruitment team
• Assist operation management

Certifications

ISO 9001 Quality Management System Certivicate

ISO14001 Environmental Management System Certivicate

ISO45001 Occupataional Health and Safety Management System Certificate

CE Verrification of MD Compliance Test Standard: Mechine Directive 2006/42/EC Annex I EN ISO 12100:2010 EN 60204-1:2006+A1:2009

4 invention patents
76 utility model patents
24 software copyright registration certificates


Product INSPECTION REPORTS by
CCIC Central Plains Agricultural Products & Food Testing (Henan) Co., Ltd.Our workshops

Our teams

Contribution to society

During the pandemic, our equipment and operators support more than a dozen cities.

Shipping
Customer's Projects

FAQ

Q1. Are you a factory or trading company?
We are a professional manufacturing factory since the year 2014. Welcome to visit our factory located in Minquan county, Henan province, China.

Q2. How can I visit your factory?
Visit us on site. You are always warmly welcome to visit our factory on site, just feel free to contact us for an invitation letter.
Visit our factory through online video. Or please never hesitate to contact us, our sales staff will contact you and take you to visit our manufacturing workshop and work site through online video.

Q3. Where is your factory? How can I get to your factory?
Our factory is located in Minquan county, Henan province, the nearest airport is Zhengzhou Xinzheng International Airport (CGO), and then two hours by car or train to our factory. Or you can also fly to Beijing or Shanghai air port, then get to your county by a high speed train.

Q4. How long about the delivery time for the medical waste disinfection equipment?
About 20 days to 60days for standard models, feel free to contact us for details.

Q5. Where will the disinfected medical waste go?
The medical waste after microwave disinfection treatment is non-infectious, non-hazardous and unrecognizable inert waste, which can be transported to the local domestic garbage landfill or incineration plant as ordinary domestic garbage for treatment, or part of the medical waste after disinfection treatment can be recycled accordingly. It should be properly handled according to your local laws and regulations.

Q6. I want to build a centralized treatment institute in our city, what could you help me?
Please feel free to contact us NOW, our experienced teams will give you sufficient suggestions on your projects, from marketing research, project scales choose, site selection, land layout, and including economic benefit analysis, operational model, etc. With our 19 centralized treatment centers experience in China, surely we'll help during the whole procedure.


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Will you have an customized inquiry, please never hesitate to Contact us Now! We'll give efficient suggestions with quotation.