3000kg/Hr Food Bottle Grade Pet Bottle Crushing Washing Recycling Line
Description：3000kg/Hr Food Bottle Grade Pet Bottle Crushing Washing Recycling Line - China Plastic Recycling Machine and Pet Bottle Recycling Line
PROJECT INTRODUCTION
Bottle-to-Bottle grade PET bottle washing line makes the sustainable development of PET bottle resource recovery come true.
The global PET resources are being exhausted,but its demand is increasing year by year.The over exploitation of petroleum has caused irreparable damage to the natural and earth,human beings are suffering from nature.
Sustainable development of PET resources recovery has been a major issue in the PET recycling industry.Full utilization of PET resources and 100%recovery of PET resources to achieve sustainable development is the ultima goal of recycling.At present,the mainstream process to realize the recycling of PET bottles(containers)is physical recycling.Post-consumer PET bottles are collected from urban,it is recycled into rPET flakes by washing and crushing which rPET flakes can be used to manufacture food-grade chips.This kind of rPET flakes meets the
standard of FDA which is available to contact food and beverage directly.
01 - Features We have several different standards of PET bottle crushing washing machine line according to different production capacity and cleaning requirements. The PET bottle crushing washing recycling machine line has a capacity of 300-5000kg/h.
Highlights:
1.Solutions for diversification of input PET bottle bales.
2.Automatic de-baling technology,reduces labor,a strong bale breaking ability for high-density PET bottle bales.
3.Patent technology for PVC label removal.
4.Patented Pre-washing and hot washing process to ensure the cleanliness of rPET flakes.
5.Integrated technology and capability for automatic sorting machine and PET bottle recycling line.
6.The hot washing process reduces impurities content to achieve food-grade index.
7.Stable and reliable quality of rPET flakes,online inspection to ensure the stability of rPET flakes.
8.Completed online water recycling treatment system for pre-washing,hot-washing and rinsing.
9.Low operation breakdown,production management guidance service for customer
02 - Process flow
Food Grade PET Bottle Recycling Process:
De-baling→Metal Removal-→Label Removal--→Metal Removal--→Bottle Pre-washing→Optical Bottle Sorting→Manual Sorting→Crushing→Dust Removal-→Flotation Hot washing→Friction Washing→Rinsing→Flushing
Washing→Drying→Dust Removal-→Optical Flakes Sorting→Blending→Online Inspection-→Packing
Ps.A standard sampling of food-grade PET bottle recycling process,equipment configuration and the process will be optimized according to raw materials
03 - Photos Product Parameters
04 - Project parameters
Estimated plant parameters :
| Input capacity (kg/h) | Required area() | Install power (kw) | Required water (m³/h) | Required steam (kg/h) | Required compressor air(/min) | Man power |
| 1000 | 1300 | 550 | 2 | 600 | 3 | 5 |
| 2000 | 1600 | 800 | 4 | 900 | 4.5 | 7 |
| 3000 | 2000 | 900 | 4.5 | 1300 | 6.5 | 8 |
| 6000 | 3000 | 1000 | 9 | 2300 | 12 | 11 |
*PET bottle material composition and factory management level will affect actual consumption .
Production consumption table-average energy consumption per ton flakes:
| Input capacity (kg/h) | Electricity consumption (KWH) | Steam (kg) | Washing detergent (kg) | Water consumption (ton) |
| 1000 | 170 | 600 | 12 | 1.5 |
| 2000 | 165 | 550 | 12 | 1.5 |
| 3000 | 160 | 500 | 12 | 1.5 |
| 6000 | 150 | 450 | 12 | 1.5 |
PET Flakes Quality Standard Reference Table:
| Moisture | <1% |
| Label | <15ppm |
| Pvc | <30ppm |
| Inorganic compounds | <10ppm |
| Glue | <10ppm |
| PH | 7.5±0.5 |
| PP/PE | <15ppm |
| Metal | <10ppm |
| Total impurity | <100ppm |
| *Flake size | 12mm |
Downstream Applications of Food Grade rPET Flakes:
rPET flakes
rPET chips
Preform
rPET
Beverage
Container
Bottles
After Sales Service
Certifications
Address:zhangjiagang city ,jiangsu province ,china
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